Keston C36 Installation Manual Page 31

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used during manufacture curing within
the combustion chamber. On boilers
which have been fired for more than one
hour since installation, the CO levels
should not exceed 150 ppm at high rate
and 50 ppm at low rate. If CO levels
above these values are experienced, the
combustion chamber and flue system
should be investigated.
The C36 Combi is factory set for
combustion and should need no
adjustment. However, in the event
adjustment is required.
Check combustion errors are not a result
of incorrectly installed flue and/or air
system, terminal location or damage or
debris on the burner. If all these factors
are found to be in order precede as follows:
1) Set any controls to call for heat.
2) Press and hold the “Summer” button until the display changes to blinking “t99”
then release the “Summer” button.
3) Measure the CO
2
reading in the flue gases and adjust, if necessary, the
adjustment screw (pos 4) to produce a CO
2
reading of 9.1% to 9.5% with a
corresponding CO level of 50 to 150 ppm for natural gas and 10.4 to 10.8% with a
corresponding CO level of 50 to 150 ppm for LPG. NORMAL ADJUSTMENT, IF
REQUIRED, SHOULD NEED NO MORE THAN HALF OF ONE ROTATION OF
THE ADJUSTMENT SCREW (pos. 4). ADJUSTMENTS, IF MADE, SHOULD BE
IN STEPS OF NO MORE THAN 1/8 OF A TURN. YOU MUST WAIT 1 MINUTE
AFTER EACH ADJUSTMENT TO ALLOW THE SETTING TO STABILISE
BEFORE TAKING A READING
4) Using the “-” button for CH temperature control, adjust the display to “t00”
5) Measure the CO
2
reading in the flue gases. The CO
2
reading must be 8.6% to 9%
with a corresponding CO level of 5 to 20 ppm for natural gas and 9.6% to 10%
with a corresponding CO level of 5 to 20 ppm for LPG. THE CO2 LEVEL AT LOW
RATE MUST ALWAYS BE LESS THAN THE CO2 LEVEL AT HIGH RATE.
ADJUSTMENTS, IF MADE, SHOULD BE IN STEPS OF NO MORE THAN 1/8 OF
A TURN. YOU MUST WAIT 1 MINUTE AFTER EACH ADJUSTMENT TO
ALLOW THE SETTING TO STABILISE BEFORE TAKING A READING
6) Using the “+” button for CH temperature control, adjust the display back to “t99”
and check the CO
2
level is in the range indicated at point 3)
IN THE EVENT THAT AN ACCEPTABLE COMBUSTION LEVEL CANNOT BE
OBTAINED AT EITHER HIGH OR LOW RATE, CONTACT KESTON HEATING
TECHNICAL SUPPORT ON 0208 462 0262. DO NOT LEAVE THE APPLIANCE
RUNNING UNLESS ACCEPTABLE COMBUSTION LEVELS ARE ACHIEVED.
5.8 CHECKING THE GAS PRESSURE
NB: It is advisable to carry out this test with the user control knob turned to maximum
and the system water cold to ensure the boiler is running at maximum rate.
The gas setting is factory adjusted to within the required range and should not need
adjustment. If the reading is incorrect then check such factors as soundness of the air and
flue pipe joints and the gas inlet pressure (pos. 3) (minimum 18 mbar required for natural
gas, minimum 31 mbar required for LP gas).
If all joints are sound and the gas inlet pressure is satisfactory check the gas input
by timing the gas meter as detail in Section 5.9 Timing The Gas Meter. If the gas
input cannot be measured then it’s compulsory to measure the combustion quality
as detail in Section 5.7 Combustion Testing.
WD388/0/2004 Chapter 5 : Commissioning The Keston C36 Combi & C36P Combi Boilers
Installation & Servicing Instructions Page : 26
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