Keston C25 Installation Manual Page 13

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(ii) An expansion vessel complying with BS 4814 and sized in accordance
with the requirements of BS 5449 and BS 7074 Pt 1. The vessel must be
positioned on the primary return to the boiler.
(iii) A filling point, in accordance with local water authority requirements.
(iv) A method of system make-up (automatic or manual), in accordance with
local water authority requirements.
(v) There must be no permanent connection of mains water to the boiler
system.
(vi) The installation must be designed to work with flow temperatures of up to
110
o
C.
All components of the system including the heat exchanger of the indirect cylinder
must be suitable for a working pressure of 3 bar and a temperature of 110
o
C.
Care should be taken in making all connections that the risk of leakage is
minimised.
2.7.3 Hot Water System (if applicable)
The hot water storage vessel must be of the indirect type (certain direct cylinders
can be used provided they are suitably adapted by fitting an immersion calorifier).
DIRECT CYLINDERS MUST NOT BE USED. Further guidance is provided in BS
1394. It is advisable to fit a locksheild valve on the cylinder return to enable
balancing of the flow rate through the cylinder.
The Keston Spa range of stainless steel unvented cylinders are an ideal
option for use with the Keston Celsius 25. The Keston Spa range combine
exceptional recovery times with durable, long life stainless steel
construction and all associated controls. Contact Keston Boilers Ltd for
information
2.7.4 Boiler By-pass Piping
Boiler water flows are critical to the operation of the boiler. If flow cannot be
maintained through the system piping to meet the minimums required by the
boiler, insufficient water flows through the boiler will cause the boiler to "kettle" or
even produce steam which can damage the heat exchanger and will invalidate the
heat exchanger warranty. In addition, an open circuit is required after boiler
shutdown to permit circulation during the boilers 2 minute pump overrun
sequence.
It is normally advisable to incorporate a boiler by-pass in the system, especially if
thermostatic radiator valves are used. The flow/return differential should be 10
o
C
to 15
o
C.
2.7.5 Air Elimination
In the initial charge of water to the boiler system and in all subsequent additions of
water to the system some air will be dissolved in the water. As the water is heated
the air is driven out of the solution and will collect in high spots in the system.
These air bubbles can interfere with pumping and heat transfer and must be
eliminated.
Installation of air bleed valves at the high spot(s) in the system will allow for air
elimination when filling the system and will allow re-venting in a day or so after all
air has been driven out of solution.
2.7.6 System Pump Selection (if required)
The Celsius 25 features an integral circulating pump which has sufficient excess
head to drive most domestic systems. The available head is c.5kPa (0.5m). If the
system index circuit resistance is in excess of the available head from the integral
pump an additional system pump will be required.
WD209/1/2000 Chapter 2 - Boiler Connections The Keston Celsius 25 & 25P
Installation & Servicing Instructions Page : 10
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